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Lab‑scale Fluoroplastic Cast‑Film Extrusion Line

Name: Lab‑scale Fluoroplastic Cast‑Film Extrusion Line - Products - POTOP
Brand: POTOP
SKU: 314090934

Products Introduction Lab‑scale fluoroplastic cast‑film extrusion line is a high‑precision, R&D‑oriented integrated extrusion‑casting system, specially engineered by POTOP for melt‑processable fluoropolymer materials, including FEP, PFA, PVDF, ETFE, ECTFE, THV and other...

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Description

Products Introduction

Lab‑scale fluoroplastic cast‑film extrusion line is a high‑precision, R&D‑oriented integrated extrusion‑casting system, specially engineered by POTOP for melt‑processable fluoropolymer materials, including FEP, PFA, PVDF, ETFE, ECTFE, THV and other high‑temperature‑resistant fluororesins.Different from conventional general‑purpose cast‑film equipment, this machine is optimized to overcome well‑known processing challenges of fluoroplastics: high melting temperature, poor melt flowability, high melt viscosity, and high risk of thermal degradation during film forming. The complete workflow covers plasticization & melting via single‑screw extruder, uniform melt distribution through coat‑hanger cast die, rapid chill‑roll casting, servo‑driven traction and constant‑tension winding. It enables researchers to produce defect‑free fluoropolymer cast‑film samples in laboratory environment.

It is an ideal pilot‑scale testing instrument for universities, research institutes, new‑material laboratories and fluorine‑chemical manufacturers to carry out new‑formula development, extrusion‑process parameter exploration, modification performance verification, and small‑batch prototype production of functional fluorine‑based films. The produced film specimens can be further tested for tensile strength, chemical corrosion resistance, weather‑aging resistance, dielectric property, barrier performance and other physical‑chemical indicators. Typical finished‑film applications cover lithium‑battery separator substrates, photovoltaic protective films, anti‑corrosion lining membranes, high‑temperature‑resistant release films, electronic‑insulation fluorine‑plastic films and other high‑end functional products.

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Products Features

01/

High-temperature & Corrosion-resistant Extrusion System

All material contact parts adopt high-grade heat and corrosion-resistant alloy. It stably runs at up to 450°C, perfectly adapting to fluoropolymer high-temperature processing. Optimized screw structure avoids material stagnation, thermal degradation and film bubble defects.

02/

Precision Adjustable Coat-hanger Cast Die

Adopts professional coat-hanger flow channel for uniform melt distribution. Fine-tunable die lip ensures consistent film thickness and reduces edge bead and neck-in. Quick-change die design supports flexible width adjustment for diverse experimental needs.

03/

Mirror High-precision Cooling Roll System

Equipped with two mirror chrome-plated cooling rolls with independent closed-loop water/oil circulation temperature control. It achieves uniform roll temperature, rapidly cools molten fluoromaterials, effectively reduces film residual stress and improves surface smoothness.

04/

Servo Constant Tension Traction & Winding

Independent servo drive and closed-loop tension control prevent thin and brittle fluorine films from stretching, cracking and wrinkling. It maintains stable and flat winding quality even at ultra-low experimental speed.

05/

Integrated Modular & User-friendly Design

All units are integrated into a compact movable frame. Equipped with 7-inch touch screen and PLC system, it supports one-parameter setting, recipe storage and quick recall, enabling simple and efficient laboratory operation.

06/

Complete Safety Protection

Configured with transparent safety shield, over-temperature alarm, overload protection and emergency stop function. Reserved exhaust interface effectively discharges high-temperature volatile gas, ensuring safe laboratory operation.

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Product application

✅ Primary fluoroplastic materials (Recommended)
PFA, FEP, PVDF, ETFE, ECTFE, THV, and other thermoplastic melt‑processable fluoropolymers.
✅ Compatible thermoplastic materials (Multi‑purpose usage)
PP, PE, TPU, PLA, PEN, PET, TPO and other common thermal‑plastic resins. Only processing‑parameter adjustment is required to switch between different polymer film‑casting experiments.
✅ Main R&D & application directions
●New fluoropolymer material formulation research & modification experiment
●Exploration of critical casting‑process parameters: temperature profile, screw speed, draw ratio, chill‑roll temperature, winding tension
●Preparation of film samples for subsequent physical, chemical, electrical‑performance lab testing
●Pilot trial‑run of high‑end functional fluorine‑plastic films for battery, photovoltaic, chemical‑corrosion‑resistance, electronics‑insulation industries
●Extrusion & cast‑film forming teaching demonstration for university polymer‑processing courses

single screw extruder

Technical Parameters

Model	FDSI-25/22P
Screw Diameter	25mm
Screw L/D Ratio	28:1
Maximum Processing Temperature	450℃
Temperature Control Accuracy	±1℃
Roll Width	220mm (Customizable)
Product Film Thickness	0.02‑0.1mm (Adjustable according to materials and processes)
Number of Cooling Rolls	2 Pcs Mirror-finished Cooling Rolls
Cooling Roll Temperature Control Mode	Independent Closed-loop Water / Oil Circulation Temperature Control
Traction & Winding Speed	0‑10 m/min, Servo Stepless Speed Regulation
Tension Control Mode	Closed-loop Constant Tension Traction & Winding
Control System	7-inch Color Touch Screen + PLC Intelligent Control
Total Machine Power	Approx. 24KW
LWH	2500×880×1610mm

Why Choose POTOP?

17+ Years Professional Industry Experience

Founded in 2009, POTOP is a national high-tech enterprise focused on polymer lab and pilot processing equipment. Cooperated with SCUT National Engineering Research Center, we own professional technical advantages in fluoropolymer film extrusion and casting.

Core Independent Patents & Customization Ability

With 57+ authorized patents, POTOP has supplied over 600 customized pilot film lines globally. We break imported equipment monopoly, providing targeted and reliable solutions for fluorine material R&D.

Trusted by Top Global Clients

Our equipment is widely used by well-known universities, research institutes and leading enterprises such as CAS, Tsinghua University and SINOPEC. Numerous successful fluorine film projects prove our stable and reliable performance.

Strict Industrial Quality Assurance

We implement ISO9001 quality system with strict factory testing. Core components adopt international famous brands including Siemens and Schneider, ensuring stable and low-fault operation under long-term high-temperature fluoroplastic processing.

Dual Support of Equipment & Process Technology

Beyond equipment supply, we provide professional polymer process guidance. Covering pre-sales consultation, commissioning, remote troubleshooting and 48-hour global after-sales service, we efficiently solve fluoropolymer molding problems for customers.

High Cost Performance & Fast Lead Time

Compared with imported equipment, POTOP machines deliver identical high precision with lower cost, shorter delivery time and faster after-sales support, helping customers save R&D budget and accelerate research progress.

Polymer extrusion machine

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FAQ

Q:Which fluoroplastics can this machine process?
A:This machine is specially designed for high-temperature fluoropolymers, compatible with FEP, PFA, PVDF, ETFE, ECTFE, THV and other melt-processable fluoroplastics. It also supports general thermoplastics like PP, PE and TPU for multi-purpose laboratory tests.

Q:What is the maximum processing temperature? Is it suitable for fluoroplastic molding?
A:The max processing temperature reaches 450℃ with ±1℃ high precision temperature control. All flow-path parts adopt high-temperature and anti-corrosion alloy, perfectly avoiding thermal degradation during fluoroplastic processing.

Q:Why cannot ordinary casting machines process fluoroplastics?
A:Ordinary machines lack high-temperature resistance and anti-corrosion structure, which easily cause material degradation, bubbling and equipment corrosion. POTOP FDSI-25/22P is professionally optimized for fluoropolymer's high viscosity and high-temperature processing characteristics.

Q:What are the advantages of POTOP compared with imported machines?
A:It achieves the same high precision as imported equipment with lower cost, shorter lead time and faster after-sales service. We provide both equipment hardware and professional fluoropolymer molding process guidance.

Q:What after-sales services are provided?

A :Full machine warranty, lifetime spare parts supply, remote debugging, operation training, 48-hour global after-sales response and long-term free technical support

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